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COMSOL multiphysics simulation of LPBF melt pool physics on Inconel 718, 2D coupled Marangoni convection, heat transfer, and thermo-mechanical stress; 3D single-track keyhole detection (3,452 K peak); Clausius-Clapeyron recoil pressure model; Random Forest ML surrogate (R2=0.977, 12M× speedup over COMSOL).
Metal LPBF process documentation from my Uniformity Labs Metal 3D Print Specialist role — AlSi10Mg, Ti-6Al-4V, 316/304 SS, and Inconel 625 + 718, printed on SLM Solutions SLM 125 and SLM 280 machines.